Automatic Double Glazing Hollow Glass Processing Machine / Insulated Low E Glass Processing Line

PRODUCTION PROCEDURE:

The coating and Low-E automatic distinguish system is installed on the input section

before washing. When the coating side is incorrectly put inside, the glass convey will be

automatically stop. On washing section, inverter control of brush for Low-E glass, oil-less

bearing, separate cabinet and water tank for two steps of washing and mist separation

the system is applied. Advanced static electricity releasing system is set at the exit of the washing

section (option).

The first glass after washing-drying and inspecting stop at the assembly machine and

position precisely by the X-Y axis. Put spacer frame manually and then the glass stay at

assembly section, which will be moved backward after the glass arrives at the position. At the

same time the second glass after washing-drying are waiting at the assembly machine for

positioning by guide bar. The panel reset and two pieces of glass are assembled and go

to press. When processing triple glass, the assembly section goes back again to let

the third glass comes in. The roller pushes 3 pieces of glass together and conveys the IG

units to press the machine for pressing.

After pressing, the IG unit is finished with the first seal and will be conveyed to the next

section for second sealing.

The whole glass movement (stop or convey) is automatically controlled by the PLC

system to reach high productivity and flexible control of the production procedure.

The whole insulating glass production line usually includes 7 parts:

(from right to left)

The second part: the washing and drying section.

In this glass cleaning section, there are three pairs of soft brushes and four pairs of water spray for washing and drying glass. The air knife is float designed, which part always keeps the right and suitable distance between the glass and air knife in the press and design section. ( Entirely as same as the LISEC ) The transfer wheel from this section: The front and back transfer wheel is all-direction moved, all actively transferred. Whatever the glass size is big or small, it always guarantees the glass pass through smoothly. ( Entirely as same as the LISEC ) The axle and bearing of brushes adopt all stainless steel, which could keep the machine can washing stabilized and using for a long time. The whole drying machine uses a sound insulation design, which could reduce noise pollution effectively.

The 6th parts: the pressing and gas filling section.

In this section, it could adopts online input the suitable gas proportion value, all the data could showed off on the touch screen, and during the gas filling processing, the touch screen can show off the whole gas filing process visually. However, how to show off the percentage of the argon gas filling on the touch screen online, is the importance of technology on insulating glass production. Jinan Lijiang Glass, which is the first and the only manufactory, could master this technology very well from China. There is no doubt that it could be very useful for customers, when argon gas is filling, it will show off the whole processing on the screen. When it reaches the customers setting data, It will alarm and stop immediately. So it not only can save the argon gas but also can save the processing-time. By the way, the bottom of the gas filling is our special structure. (Entirely as same as the structure of LISEC) The whole press and gas filling section is divided into five parts (per 750mm), when the small size glass (less than 750mm) passes through the pressing and gas filling section, only one part could work. When the difference size glass, which glass is more than 750mm but less than 1500mm, passes through the pressing and gas filling section, it will two parts work, no need the whole press and gas filling section work, to saving more the argon gas.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Main Technical Parameter